BMW EGR Valve Faults + Problems
The EGR valve is designed to recirculate exhaust gasses into the engine to be re-burnt before exiting into the atmosphere. Although this concept is great for reducing vehicle emissions, it can cause all sorts of problems over time as carbon begins building up inside the inlet manifold and engine. Carbon build-up around the engine valves can over time decrease the power output of the engine, increase the emissions, and cause smoking problems.
Diesel BMW’s are notorious for their EGR valve failures. Bypassing the EGR valve was a common solution on early models, however, modern engines are now a lot more sophisticated and the engine ECU can tell when you bypass/blank off the EGR and will bring up fault codes, warning lights and even put the vehicle into “limp mode” to restrict the performance.
When the EGR fails on a BMW you can expect some of the following symptoms:
- Smoke on Acceleration
- Fluttering On Acceleration
- Loss of Power
- Missfire
- EGR Flap Position Sensor Faults
Replacing the EGR valve can be very expensive but may not necessarily fix the problem long term. The EGR is designed to recirculate exhaust gasses and so naturally the valve will over time, get built up with carbon and become sticky, which can then begin causing problems. So if you are replacing the EGR valve for an expensive new unit, we would recommend removing and cleaning it thoroughly with every other service to maintain it.
The alternative option is to delete the EGR valve from the engine ECU and by doing so we can program the EGR to remain shut at all times, effectively blanking it off so it does not recirculate any exhaust gasses into the inlet / engine. By programming the EGR to remain shut at all times, we can avoid having any fault codes, warning lights or “Limp Mode” problems as the ECU will be expecting the EGR to be closed at all times anyway.
BMW EGR Delete Services – By Sinspeed
We offer a safe and completely bespoke EGR Delete service whereby we de-activate the EGR valve system completely. We log into your vehicle’s on-board engine management system via the ECU and switch off the EGR valve to stay closed at all times and stop recirculating all the exhaust gasses and clogging up your engine. When done correctly you will not experience any warning lights on the dash, no fault codes being logged and no loss of power – because the ECU will accept our EGR deactivation and will not look to register anything more from the EGR system.
Below we have compiled a list of BMW’s we currently offer the EGR delete service for. If your vehicle is not listed below, please contact us to confirm whether or not it is one we can offer an EGR delete for.
Make | Model | Engine |
---|---|---|
BMW | 1 Series | 116D (2.0D) |
BMW | 1 Series | 118D (2.0D) |
BMW | 1 Series | 120D (2.0D) |
BMW | 1 Series | 123D (2.0D) |
BMW | 1 Series | 123D M (2.0D) |
BMW | 1 Series | 125D (2.0D) |
BMW | 2 Series | 225D (2.0D) |
BMW | 3 Series | 316D (2.0D) |
BMW | 3 Series | 318D (2.0D) |
BMW | 3 Series | 320D (2.0D) |
BMW | 3 Series | 325D (2.0D) |
BMW | 3 Series | 325D (3.0D) |
BMW | 3 Series | 325D GT (2.0D) |
BMW | 3 Series | 330D (3.0D) |
BMW | 3 Series | 330D GT (3.0D) |
BMW | 3 Series | 335D (3.0D) |
BMW | 3 Series | 335D GT (3.0D) |
BMW | 4 Series | 425D (2.0D) |
BMW | 4 Series | 430D (3.0D) |
BMW | 4 Series | 435D (3.0D) |
BMW | 5 Series | 520D (2.0D) |
BMW | 5 Series | 525D (2.0D) |
BMW | 5 Series | 525D (2.5D) |
BMW | 5 Series | 525D (3.0D) |
BMW | 5 Series | 530D (3.0D) |
BMW | 5 Series | 530D GT (3.0D) |
BMW | 5 Series | 535D (3.0D) |
BMW | 5 Series | 535D GT (3.0D) |
BMW | 5 Series | 550D M (3.0D) |
BMW | 6 Series | 635D (3.0D) |
BMW | 6 Series | 640D (3.0D) |
BMW | 7 Series | 730D (3.0D) |
BMW | 7 Series | 740D (3.0D) |
BMW | 7 Series | 740D (3.9D) |
BMW | 7 Series | 745D (4.4D) |
BMW | 7 Series | 750D (3.0D) |
BMW | X Series | X1 sDrive18d (2.0D) |
BMW | X Series | X1 sDrive20d (2.0D) |
BMW | X Series | X1 xDrive18d (2.0D) |
BMW | X Series | X1 xDrive20d (2.0D) |
BMW | X Series | X1 xDrive23d (2.0D) |
BMW | X Series | X3 20d (2.0D) |
BMW | X Series | X3 30d (3.0D) |
BMW | X Series | X3 30sd (3.0D) |
BMW | X Series | X3 35d (3.0D) |
BMW | X Series | X3 sDrive18d (2.0D) |
BMW | X Series | X3 xDrive18d (2.0D) |
BMW | X Series | X3 xDrive20d (2.0D) |
BMW | X Series | X3 xDrive30d (3.0D) |
BMW | X Series | X3 xDrive35d (3.0D) |
BMW | X Series | X4 30d (3.0D) |
BMW | X Series | X5 30d (3.0D) |
BMW | X Series | X5 30sd (3.0D) |
BMW | X Series | X5 xDrive30d (3.0D) |
BMW | X Series | X5 xDrive35d (3.0D) |
BMW | X Series | X5 xDrive40d (3.0D) |
BMW | X Series | X6 30d (3.0D) |
BMW | X Series | X6 xDrive30d (3.0D) |
BMW | X Series | X6 xDrive35d (3.0D) |

Ajaz is a seasoned automotive electronics engineer with deep expertise in remanufacturing vehicle electronics. He has developed skills in all areas of the automotive field, from rebuilding hydraulic steering components, and mechanical gearboxes and reworking intricate vehicle electronics. Ajaz also acquired Bodyteq, a London-based vehicle bodyshop where he has developed extensive knowledge in automotive refinishing.
Alongside his automotive career, Ajaz has built a career in the IT industry, gaining accredited certification as an AWS Certified Cloud Practitioner, Cloud Architect, and Search Engine Optimisation (SEO) specialist.
Hi just wondering if you make an egr delete kit for a 2011 bmw e82 coupe 120d msport ?
Many thanks
Hi Lawrence
Thanks for the enquiry,
We’ve sent you an email with some information and pricing.
Kind Regards
Jason
SINSPEED
Hi there i’m really intrested in this as its a common problem on diesels, and i was wondering how much it would cost. Also is there a guarantee that the engine managment light wont come on from this ?
Hi Jordan
Thanks for the enquiry,
I have sent you an email with some information. Please respond with your postal code and I can then quote accordingly.
Kind Regards
Jason
SINSPEED
Hi i recent got the e g r valve change Because the fault showed up on the computer as well as going in in to limp mode on my 320 d But The problem is still there If you could help me would Be much appreiated thanks
Hi Mark
Thanks for the enquiry,
I have sent you an email, please respond with your postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Hi
I was wondering if you do an egr delete for 316d 2010 as i have loss of power and smoke so i think the egr has packed up
Hi Karl
Thanks for the enquiry,
We have sent you an email, kindly respond with your postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Hi there,
I have a completely stock BMW 120d (2009) and was interested in the EGR delete. I’ve done quite a bit of reaearch and was just wondering how much this plus a DPF removal would cost?
kind regards
Hi David
Thanks for the enquiry,
I have sent you an email – kindly respond with your postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Hi
i have problems with my egr going in to limb mode sometime. Iam interested to Delete EGR and how much it cost?
Thanks
Hi Farooq
Thanks for the enquiry,
I have sent you an email – kindly respond with your vehicle details and postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Hi
I have a bmw 2011 318d on 137k. i feel like the car is loosing power sometimes & slightly increased vibration on starting. do you suggest to go for a clean egr or delete it ?
how much do you charge for both. does deleting egr cooler needs a remapping ?
Hi Dino
Thanks for the enquiry,
I have sent you an email, kindly respond with your postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Hi,
I am having lots of problems with my egr VALVE. it has been replaced but i still have the warning light on. local garage seems at a loss with a solution and have suggested stripping all the inlets out as they are probably blocked. already spent a fortune on this and dont want to throw more money chasing a fault.
thanks
Hi Michael
Thanks for the enquiry,
We have sent you an email, kindly respond with your vehicle registration and postal code for a customised quotation.
Kind Regards
Jason
SINSPEED
Just got a BMW 4 series 420d (65 plate) and looks to have the EGR issues … due into BMW for the recall but wondered how much to delete the EGR so the issue never comes back ?
Also is there anything else you’d Recommend for performance and Efficiency Improvements ?
Hi Chris
Thanks for the enquiry,
We have an EGR delete solution to permanently disable the EGR system and we have a great ECU Remap for the BMW 420D which will maximise the vehicles performance output whilst simultaneously improving the fuel economy. I have sent you an email, kindly respond with your postal code and vehicle registration for a customised quote.
Kind Regards
Jason
SINSPEED
hiya iam looking to get my egr valve deleted can you please help me and give me a price.. My email address is in all lowercase the box above wouldn’t let me type it with out puting capitals all lower case. Thank yoy
Hi Erin
Thanks for your query, we have sent you an email requesting some more information in regards to your EGR Valve.
Kind Regards
Sophie
SINSPEED