Bosch VP44 Diesel Pump EDC Repairs
The Bosch VP44 Diesel Pump (PSG5) is fitted to a wide range of vehicles and is a very common failing part. Due to the Hybrid technology behind the design of the Bosch VP44 Diesel Pump we have found the unit will fail in very specific ways which will make the vehicle cut out and not start.
Bosch VP44 Diesel Pump Testing
We are taking these units in daily to be tested and repaired. On testing these units we have found that the fault is within the Electronic Diesel Control Unit (EDC) and not the mechanical part of the diesel pump. Our latest diesel pump test rig allows us to communicate directly with the EDC unit and test all functions of the electronic diesel pump. Our extensive soak testing will not only flag up the most common faults but also highlight any intermittent faults.
Our Bosch VP44 Diesel Pump EDC Repair Service
When carrying out a Bosch VP44 Diesel Pump Repair, we use new genuine OEM components and also uprate the components which trigger the failure to ensure that each and every Bosch VP44 diesel pump is rebuilt to meet & exceed OE specifications. We also carry some common failing part numbers on the shelf, rebuilt and ready for exchange.
Our current turnaround time for diesel pump repairs is 3-5 working days and no programming is required when the unit is returned to you, making it plug & play. All Bosch VP44 Diesel Pump rebuilds come with our Lifetime warranty.
Because the Bosch VP44 diesel pump is fitted to such a wide range of vehicles, the fault codes may vary but will all point back to a failed electronic diesel control unit (EDC). Below are some common fault codes we’ve seen units come in with.
VAG Codes: 00550 / 00628 / 01268 / 01318
Other Fault Codes: P0190 / P1220 / P1335 / P1551 / P1560 / P1561 / P1600 / P1630 / P1631 / P1651 / P1660 / P1661
When these fault codes occur, you are normally advised by dealers and local garages that the unit will require replacing and depending on the vehicle it can cost upwards of £1000 with labour & programming. Our diesel pump repair service is fast, efficient and affordable and we are able to repair these units providing they have not been tampered with.
Note: The hybrid technology within the EDC is very easily damaged and should only be opened by a skilled professional with experience in hybrid EDC repairs.
Removing and fitting of the Bosch VP44 diesel pump can be a very involved job and we do offer professional fitting services if required. Below is a Bosch VP44 (PSG5) Diesel Pump application list, showing you some of the most common failing part numbers and the vehicles they are fitted to. If you cannot see your part listed or have any questions, give us a call on 0203 815 9441 and we’ll be happy to assist you.
Make | Model | Engine | From | To | Bosch Part Number |
---|---|---|---|---|---|
Audi | A6 | 2.5 TDi | 06/01 | 05/04 | 0470 506 030 |
Audi | A6 Avant | 2.5 TDi | 06/01 | 08/05 | 0470 506 030 |
Audi | A4 | 2.5 TDi | 04/01 | 06/04 | 0470 504 030 |
Audi | A4 Cabriolet | 2.5 TDi | 08/02 | 05/05 | 0470 506 030 |
Audi | A4 Avant | 2.5 TDi | 09/01 | 12/04 | 0470 506 030 |
Audi | A4 | 2.5 TDi | 08/97 | 06/00 | 0470 506 002 |
Audi | A4 Avant | 2.5 TDi | 11/97 | 06/00 | 0470 506 002 |
Audi | A4 Avant Quattro | 2.5 TDi | 11/97 | 06/00 | 0470 506 002 |
Audi | A6 | 2.5 TDi | 04/97 | 05/00 | 0470 506 002 |
Audi | A6 Avant | 2.5 TDi | 02/98 | 05/00 | 0470 506 002 |
Audi | A6 Avant Quattro | 2.5 TDi | 02/98 | 05/00 | 0470 506 002 |
Audi | A8 | 2.5 TDi | 06/97 | 04/00 | 0470 506 002 |
Audi | A8 Quattro | 2.5 TDi | 06/97 | 06/00 | 0470 506 002 |
BMW | 320D | 2.0 D | 1998 | 2001 | 0470 504 005 |
BMW | 320D Touring | 2.0 D | 1999 | 2001 | 0470 504 005 |
BMW | 520D | 2.0 D | 02/00 | 06/03 | 0470 504 020 (A) |
Ford | Fiesta Courier | 1.8 TD | 02/2000 | 12/2002 | 0470 004 007 |
Ford | Fiesta | 1.8 TD | 02/2000 | 12/2002 | 0470 004 007 |
Ford | Focus | 1.8 TDDi | 01/1999 | 05/2005 | 0470 004 007 |
Ford | Focus | 1.8 TDDi | 01/1999 | 05/2005 | 0470 004 002 |
Ford | Focus Turnier | 1.8 TDDi | 08/1999 | 05/2005 | 0470 004 007 |
Ford | Mondeo | 2.0 TDDi | 10/2000 | 08/2002 | 0470 504 021 |
Ford | Mondeo | 2.0 TDDi | 10/2000 | 08/2002 | 0470 504 024 |
Ford | Sedan | 1.8 Turbo | 09/2000 | 09/2000 | 0470 004 007 |
Ford | Transit Connect | 1.8 D | 05/2002 | 05/2002 | 0470 004 008 |
Ford | Tourneo Connect | 1.8 D | 05/2002 | 0470 004 008 (VP30) | |
Ford | Transit 240 | 2.0L D | 2000 | 2006 | 0470 004 004/012 |
Ford | Transit 260 | 2.0L D | 2000 | 2006 | 0470 004 004/012 |
Nissan | Almera | 2.2 Di | 03/00 | 08/01 | 0470 504 012 |
Nissan | Patrol | 3.0 Di | 03/99 | 08/01 | 0470 504 022 |
Nissan | Terrano | 03/99 | 08/01 | 0470 506 025 | |
Skoda | Superb | 2.5 TDi | 12/01 | 08/03 | 0470 506 030 |
Saab | 9-3 16V Turbo Diesel | 2.2 TiD | 1998 | 2002 | 0470 504 004 |
Saab | 9-5 | 2.2 TiD | 03/99 | 08/01 | 0470 504 004 |
Saab | 9-5 | 3.0 TiD | 03/99 | 08/01 | 0470 504 004 |
Suzuki | Grand Vitara | 2.0 D | 07/99 | 05/03 | |
Rover | 220 | 2.0 SDi | 1995 | 2000 | 0470 004 005 |
Rover | 25 | 2.0 iDT | 2000 | 2005 | 0470 004 005 |
Rover | 25 | 2.0 iDT | 2003 | 2005 | 0470 004 005 |
Rover | 420 | 2.0 SDi | 1995 | 2000 | 0470 004 005 |
Rover | 45 | 2.0 iDT | 2000 | 2005 | 0470 004 005 |
Rover | 45 | 2.0 iDT | 2003 | 2005 | 0470 004 005 |
Vauxhall | Astra | 2.0 DTL | 03/1998 | 08/2000 | 0470 504 003 |
Vauxhall | Astra | 2.0 DTL | 09/2000 | 08/2005 | 0470 504 003 |
Vauxhall | Astra | 1.7 DT | 03/1998 | 08/2005 | 0470 004 003 |
Vauxhall | Combo | 1.7 Di | 03/98 | 08/00 | 0470 504 003 |
Vauxhall | Combo | 1.7 DTi | 03/98 | 08/00 | 0470 504 003 |
Vauxhall | Corsa | 1.7 Di | 03/98 | 08/00 | 0470 504 003 |
Vauxhall | Corsa | 1.7 DTi | 03/98 | 08/00 | 0470 504 003 |
Vauxhall | Frontera | 2.2 DTi | 09/1998 | 09/2004 | 0470 504 009 |
Vauxhall | Meriva | 1.7 DTi | 03/98 | 08/00 | 0470 504 003 |
Vauxhall | Omega | 2.0 DTi | 09/97 | 08/00 | 0470 504 011 |
Vauxhall | Omega | 2.2 DTi | 06/00 | 0470 504 016 | |
Vauxhall | Omega | 2.0 DTi | 09/97 | 08/00 | 0470 504 009 |
Vauxhall | Signum | 2.0 D | 03/99 | 08/00 | 0470 504 011 |
Vauxhall | Signum | 2.0 D | 09/00 | 08/01 | 0470 504 016 |
Vauxhall | Sintra | 09/97 | 09/99 | 0470 504 009 | |
Vauxhall | Vectra | 2.0 DTi | 09/97 | 08/00 | 0470 504 004 |
Vauxhall | Vectra Estate | 2.0 DTi | 09/00 | 08/01 | 0470 504 004 |
Vauxhall | Vectra | 2.2 DTi | 09/00 | 08/01 | 0470 504 016 |
Vauxhall | Zafira | 2.0 Di | 10/99 | 08/00 | 0470 504 003 |
Vauxhall | Zafira | 2.0 DTi | 09/00 | 07/05 | 0470 504 003 |
Volkswagen (VW) | Passat | 2.5 TDi V6 | 10/98 | 05/03 | 0470 506 002 |
Volkswagen (VW) | Passat | 2.5 TDi V6 | 07/99 | 05/03 | 0470 506 002 |
Volkswagen (VW) | Passat | 2.5 TDi V6 | 07/98 | 05/03 | 0470 506 002 |
Make | Model | Engine | From | To | Bosch Part Number |

Ajaz is a seasoned automotive electronics engineer with deep expertise in remanufacturing vehicle electronics. He has developed skills in all areas of the automotive field, from rebuilding hydraulic steering components, and mechanical gearboxes and reworking intricate vehicle electronics. Ajaz also acquired Bodyteq, a London-based vehicle bodyshop where he has developed extensive knowledge in automotive refinishing.
Alongside his automotive career, Ajaz has built a career in the IT industry, gaining accredited certification as an AWS Certified Cloud Practitioner, Cloud Architect, and Search Engine Optimisation (SEO) specialist.
hello i have ford transit connect 06 edc is bad . expensive to fix ??? please send me mejl with price thanks
Hi Daniel
Thanks for the enquiry,
These units are not too expensive to repair at all and certainly a lot more affordable than purchasing a new unit. We have sent you an email with pricing and information.
Kind Regards
Jason
SINSPEED
hi
i have vw passat 2.4 Disel (19.09.2003)
Error code 00550 Start of injection regulation-implausible signal
what that error
Hi Ahmad
Thanks for the enquiry,
We have sent you an email with full information and pricing.
Kind Regards
Jason
SINSPEED
hi, i am a taxi-driver from greece. my car is nissan almera 2,2 di. how much does it costs to repair the edc with the code 470 504 012 ? please, send me all the information. thank you.
Hi Stavros
Thanks for the enquiry,
We have sent you an email with full information and pricing.
Kind Regards
Jason
SINSPEED
Hi, I live in Nigeria, so How do i send you my faulty bosch vp44 (psg5) for repairs & the total costs involved? Thanks.
Hi Dr. Samaila.
Thanks for the enquiry and apologies for the delay in getting back to you.
I have sent you an email with full information and pricing regarding this EDC unit.
Kind Regards
Jason
SINSPEED
Hi i have a vauhxall astra van that is now a none runner had a fault code of control unit malfunction i cant The code.
Can you repair these pump if i sent it to you.? It’s the twin plug type ecu on too of the pump. Van reg is mk03***
Hi Ben
Thanks for the enquiry,
I have sent you an email with full information and pricing to test and repair the unit on your Vauxhall Astra Van.
Kind Regards
Jason
SINSPEED
I have a 52 plate v6 2.5 passat estate and wondered how much it would be to repair the pump?
Hi Jack
Thanks for the enquiry,
I have sent you an email with full information and pricing.
Kind Regards
Jason
SINSPEED
Hello,
Just had cut-out while engine was running (idle)
Wouldn’t restart. I have carefully removed the edc (psg5) unit.
I believe most common fault are the transistors.
Can you have it tested and repaired after test (if faulty)
What are the cost for test and repair? How many days does it take?
Thanks and regards
Phil
Hi Phil
Thanks for the enquiry,
We have sent you an email with full information and pricing.
Kind Regards
Jason
SINSPEED
I have a 2005 LDV Convoy with a 2.4 transit engine. I have identified the high pressure fuel pump as a Bosch vp30/vp44.
The psg5 ecu is at fault, are you able to repair this please?
Regards,
P.Smewin.
Hi Peter
Thanks for the enquiry,
I have sent you an email with full information and pricing.
Kind Regards
Jason
SINSPEED
My zafira 2.0 2002 dti suddenly just cut out on me and wont start. Fault code is saying pump malfunction so im saying its the transistor in the edc unit single plug pump. If i send this to you could you test it and how much please. Thanks
Hi Elton
Thanks for getting in touch,
We have sent you an email with full details and pricing.
Kind Regards
Sophie
SINSPEED
Hi, i have a 1998 dodge ram with a 5.9l vp44. Whats the cost to repair the ecu?
Hello Nicholas
Thank you for your enquiry,
We have sent you an email with more details.
Kind Regards
Sophie
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